YetAnotherForum
Welcome Guest Active Topics | Log In | Register

Tag as favorite
Some brass adventures... 1=4?????
kariosls37 Offline
#1 Posted : 22 January 2010 22:42:59

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
I got into dutch era II modelling about a year back after seeing pictures of some really nice locomotives. however, next to nothing is available ready to run. that leaves only 2 options: scratchbuilding or brass kits.
so I ordered some models from MK Modelbouwstudio's and bought some tools to assemble them. I will post progress on building them here.
My first kit is a small sandwagon, the first one was built in 1882. in the 1930's 25 were assigned for the ways & works department. in this guise they lasted into the 1950's

the kit consists of 12 pages of information and instructions, one etched brasss sheet, some wire, some brass "channel" and a bag of small parts including the wheels, axles, buffers and axleboxes.

to begin with, the chassis was removed from the etch and bent into shape. this was made easy by a partially etched line on the inside of the fold.

next up was the ends, where 4 bits of channel had to be cut, soldered and filed into shape. my brandnew 80W sodering iron chars wood very quickly, I noticed. I think it will do the same to fingersBigGrin

next up was soldering the ends to the chassis and after that soldering some very fiddly small bits to the ends.
the frame plates were also asembled and soldered to the chassis.

the instructions were a bit vague about the next bit, and only after I had bent the parts I realised that they had to be bent the other way. the ersult was that one bit broke off. it took a lot of patience to solder that bit back into place.
to finish off the day's work, I soldered rivet strips to the body. it makes life a lot easier because I was constantly worrying about them breaking off.
here's today's work. I will continue with it tomorrow.
Caplin Offline
#2 Posted : 22 January 2010 23:17:41

Joined: 23/03/2005
Posts: 2,497
Location: Denmark
That is a very interesting project you have started, Rick. ThumpUp
Looking forward to see your next steps. Good luck with it.
Regards,
Benny - Outsider and MFDWPL

obxbill Offline
#3 Posted : 23 January 2010 20:41:36

Joined: 20/12/2008
Posts: 997
Location: manteo, nc
Not seen a brass kit built before. Quite fascinating! Thanks!


Bill
Marklin HO and Z also Hornby 00 and US 2-rail
kariosls37 Offline
#4 Posted : 24 January 2010 06:18:42

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
Cheers, Caplin and Oxbill.
the guy who sold me a locomotive kit said it would be addictive, and it sure isThumpUp
the next step is attaching the floor. two lines were not fully etched, so I carefully removed some brass with a fine saw. then I soldered the floor to the frame. it is really starting to look good now.

after that it was time to solder the bearings. of course I could'nt resist putting it on wheels and having a test driveCool it runs very smooth, smoother than M*'s plastic bearings, which I oil.

next up were some rod's which I don't know the english name for and the close coupler mechanisms. I bent one the wrong way and when I went to bend it right, the part broke offCursing I spent what seemed like an eternity trying to solder it in the right place, and succeded. the other one went together without a fight. However, I don't think I'll use them, preferring the imitation screw couplers instead.

the next bit must be the hardest bit of the whole kit; the couplers with a 'safety coupler', completely to scale.
Did I mention they were fiddly to make?

the last brass parts are the notice boards on the sides. to finish it off, I still need to add resin axxleboxes and buffershrouds, not to mention a coat of paint
Darren W Online
#5 Posted : 24 January 2010 15:47:30

Joined: 01/01/2007
Posts: 404
Location: Prince George, BC
I admire your patience. I can't wait to see it finished.BigGrin

Darren
Webmaster Offline
#6 Posted : 24 January 2010 21:59:57

Joined: 25/07/2001
Posts: 4,676
This is great to follow, very interesting to see how it's done...
I thought of getting a brass kit once in the past, but I knew my limits regarding time & skills...

Thank you for letting us follow your progress, Rick. Smile
Juhan - "Webmaster", at your service...
He who asks a question is a fool for five minutes. He who does not ask a question remains a fool forever. [Old Chinese Proverb]
kariosls37 Offline
#7 Posted : 25 January 2010 08:25:50

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
Thanks, Darren and Juhan,
the kit is'nt really hard to put together, that's why I started with it. on another forum, someone had posted a picture of the same wagon with a sign on it saying a 10 year old girl had built it. the beauty of brass kits are that if it all turns to custard, simply pop it in the oven, and you can start from scratchThumpUp

to finish off, I added the brake hoses, which I forgot to solder on, and the resin parts(axleboxes and buffer shafts). after you add the resin parts, you can't touch the wagon with a soldering iron anymore, as the resin parts will melt. the kit is now ready to be painted, which will have to wait until I finish the other kits. the paint i bought for the kit is only able to be thinned with "thinner" this is not turps or water, but some kind of petrochemical. does anyone know where to find it in NZ? a ticket to Holland is a bit too pricey to get just one bottleBigGrin
here's the finished result posing with ROCO's NS 633

thanks for watching, I will now have to decide wether to build a refrigerator wagon or a stake car...
nevw Offline
#8 Posted : 25 January 2010 09:03:05

Joined: 27/08/2005
Posts: 7,574
Location: Brisbane, QLD
kariosls37 wrote:
Thanks, Darren and Juhan,
the kit is'nt really hard to put together, that's why I started with it. on another forum, someone had posted a picture of the same wagon with a sign on it saying a 10 year old girl had built it. the beauty of brass kits are that if it all turns to custard, simply pop it in the oven, and you can start from scratchThumpUp

to finish off, I added the brake hoses, which I forgot to solder on, and the resin parts(axleboxes and buffer shafts). after you add the resin parts, you can't touch the wagon with a soldering iron anymore, as the resin parts will melt. the kit is now ready to be painted, which will have to wait until I finish the other kits. the paint i bought for the kit is only able to be thinned with "thinner" this is not turps or water, but some kind of petrochemical. does anyone know where to find it in NZ? a ticket to Holland is a bit too pricey to get just one bottleBigGrin
here's the finished result posing with ROCO's NS 633


thanks for watching, I will now have to decide wether to build a refrigerator wagon or a stake car...


Try a Automotive Panel Repair Shop. They will have thinners. But be careful there are many types. Take the paint with you.

NN


wearing the Pink Pinny and now a bung Hip

a being cured Sick Puppy & silly old goat also a reformist
Bigdaddynz Offline
#9 Posted : 25 January 2010 09:44:46

Joined: 17/09/2006
Posts: 7,727
Location: New Zealand
Rick, you should be able to find automotive paint thinners from Supercheap Autos.
Caplin Offline
#10 Posted : 25 January 2010 14:01:26

Joined: 23/03/2005
Posts: 2,497
Location: Denmark
Very good, Rick. It must have some weight compared to the usual plastic cars of the same kind. Does it roll nicely as well?
Regards,
Benny - Outsider and MFDWPL

Webmaster Offline
#11 Posted : 25 January 2010 22:19:51

Joined: 25/07/2001
Posts: 4,676
kariosls37 wrote:
the beauty of brass kits are that if it all turns to custard, simply pop it in the oven, and you can start from scratchThumpUp


My son & his mother found a box of "throwaways" with a lot of Märklin parts, 4 old Märklin semaphore signals, a Trix "Pfalz" loco chassi and a partly assembled brass body kit for it. By the look of the brass body kit assembly - I knew it was probably not my cup of tea, the guy who had thrown it away must have been very frustrated with it in the end... So many parts, so much that can go wrong...

So for the moment, I'm only RTR... But some day I will try, I mean - if a 10-year old girl can do it, why not at least try... Unsure

I've also heard from "local brassbuilders" that they sometimes use acrylic "superglue" instead of soldering for some areas. What's your opinion about that, Rick?
Juhan - "Webmaster", at your service...
He who asks a question is a fool for five minutes. He who does not ask a question remains a fool forever. [Old Chinese Proverb]
kariosls37 Offline
#12 Posted : 26 January 2010 08:51:46

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
Thanks for the compliments and advice everyone.
I will have a look around next time I'm in town for the elusive thinner. the wagon runs really smooth, smoother than my plastic wagons. however, it is quite light. it is only a small wagon and a M* coal wagon only weighs a little more even though it is about 1.5 times its length though.
gluing with superglue is possible on brass kits. however, soldeering is a lot stronger and you can move the part around for longer. OTOH, gluing is much easier if you havn't got much experience with a soldering iron or you don't have the right one(at least 60W)superglue also melts at 80C so it also is custard-proof. I will always prefer solder, but then again, I have a good bit of experience already.
glue or solder, what I'd say is go for it! you'll have hours of fun. just don't glue any parts to your fingersSneaky

as for progress today, all I did was paint the varous boards that are meant to hang at the end of the last vehicle on the train
cheers,
Rick
kariosls37 Offline
#13 Posted : 31 January 2010 07:37:54

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
I couldn't wait for long before my hands started itching again...
so I started my second kit. this it a stake car, built in 1892,the last example didn't get scrapped until the 1960's, a life span of about 70 years!
the kit is of the same construction of the sandwagon, being etched brass with resin axlboxes and buffer surrounds. here's all the parts laid out.

first up was folding the sides of the chassis, followed by adding strips to the deck of the wagon. these strips in real life were intended to make loading and unloading easier in the time before such things as forklifts and pallets.
on the foreground is the deck with one srip to go, and in the background is the folded-up chassis

that's all I got done that day, but the following day I pressed onCool

after a good day's patrolling on the beach, it was time to solder the relief detail on the side of the body, giving the impression of an I beam. next up was the assembly of the bogies, which took some time as I had to solder each spring 2 times, four to a bogie. to finish off the day, I added the end strips and bearings to the bogies. of course I couldn't help but pitting in some wheels and going for a test driveThumpUp

here's one bogie complete and the other with springs in various stages of assembly. in the foreground are the body and deck.
thanks for watching,
Rick
kariosls37 Offline
#14 Posted : 09 February 2010 06:40:26

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
part two of the stake-car build...
it's been a bit quiet here, but that doesn't mean i havent been buildingSmile the wagon is ready for it's paintjob now, but i'll split the report in two for your enjoymentThumpUp

first of all the frame was bent and soldered together with the stayrod. the obligatory test run had to be done, and it runs just as smooth as it's 2 axle brotherThumpUp

next up was bending four stak-holders and attaching them to the four corners of the wagon. then 4 stakes had to be bent, soldered and filed to fit their holders. the deck(through which the stakes run could now be soldered in place with the 4 stakes as a guide. resulting in a one piece body! (ignoring the bogies)RollEyes

then it was time fot the other 12 stakes and stake holdersScared putting them together assembly line fashion makes it go quite quickly, but it still took me some time. here's the work in progress photo:

and i'll keep you all on your toes for how the wagon looks with it's stakesSneaky
keep watching for episode 3,same channel, same timeBigGrin
Macfire Offline
#15 Posted : 09 February 2010 10:03:51

Joined: 04/11/2006
Posts: 2,196
Location: New Zealand
We saw Rick's artistry last night at out AMMRC meeting.
Fantastic.

And ladies and gentlemen,
wait to see what his next baby is BigGrin BigGrin BigGrin
(oops sorry buddy, cat's out the bag)
Lord Macca
New Zealand branch of Clan Donald.

There can be only One and I am THAT one!

My postings and photos are not subject to removal!
Rhaphidophoridae - And proud of it.
http://www.flickr.com/ph...lord_macca/collections/
http://coolblue.co.nz/
kariosls37 Offline
#16 Posted : 10 February 2010 05:14:51

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
thanks Macca, dont tell them any more. they know too muchSneaky

anyway, here is episode III
a lot of filing later, here are the stakes in serted into the holes on the deck. clearly they've had a bit to drink. no doubt celebrating somethingLOL LOL LOL

next up is the buffer beams on the ends and the couplers and the couplings. I had to do a bit of modifying here as not all the parts were present for a "safety coupling". I also sprung the coupling itself as per prototype. this is just a small compression-spring between a bit of wire on the coupler shank and the buffer beam.
time to test the coupling...

to finish off, I added the braces on the underside of the wagon, resin axleboxes and ditto bufferholders

the "next baby" will have to wait until I get a chance to buy a dimmer circuit. however, I still have 2 other kits left. 10 brownie points to anyone who can guess what they are...
AMMRC members are disqualified from enterinng this competition as they can already knowFlapper
Macfire Offline
#17 Posted : 10 February 2010 05:41:45

Joined: 04/11/2006
Posts: 2,196
Location: New Zealand
Awwww.
Unfair!!!!!!!!!!!!!!!
Lord Macca
New Zealand branch of Clan Donald.

There can be only One and I am THAT one!

My postings and photos are not subject to removal!
Rhaphidophoridae - And proud of it.
http://www.flickr.com/ph...lord_macca/collections/
http://coolblue.co.nz/
mvd71 Offline
#18 Posted : 10 February 2010 06:44:54
Joined: 09/08/2008
Posts: 529
Location: Auckland,
Hi Rick,

Let me know what sort of thinners you need, and I may be able to get them for you.

Cheers....

Mike.
kariosls37 Offline
#19 Posted : 10 February 2010 07:41:19

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
Sorry to be a killjoy Macca. to give you a hint, it's the resin one...
Thanks Mike, I may be going into town this weekend, so I will have a look. It's in Holland under the name 'thinner' to make life hardThumbDown I may have found it while looking for some paints at work though.
here's the description from wikipedia anyway, translated.

Thinner, "thinner", is an organic solvent for oil based paints.

Thinner is a mixture of volatile organic compounds, toluene or xylene which is usually the main (> 50%), together with such methyl, isopropyl alcohol, acetone, isobutyl alcohol and butanone. The exact composition varies by manufacturer
thanks anyway, I will let you fnow if I need your help
nevw Offline
#20 Posted : 10 February 2010 21:26:58

Joined: 27/08/2005
Posts: 7,574
Location: Brisbane, QLD
Be Careful. There are many types of Thinners for different types of Paints.

N
wearing the Pink Pinny and now a bung Hip

a being cured Sick Puppy & silly old goat also a reformist
kariosls37 Offline
#21 Posted : 13 February 2010 03:47:20

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
Still no guesses? Anyone?
I'll allow AMMRC members to take a guess now.
Hint: it falls under the general description of "closed wagons"
Thanks Nev, I'll be careful.
mvd71 Offline
#22 Posted : 13 February 2010 07:39:08
Joined: 09/08/2008
Posts: 529
Location: Auckland,
Rick,

Chances are it only needs some generic paint thinners. But to be sure, just ask Steve Pople. He is an industrial chemist, and will be able to tell you immediately what it is you need and where to get it.

Cheers.....

Mike.
kariosls37 Offline
#23 Posted : 01 March 2010 09:08:16

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
Thanks Mike, I will ask Steve next monday. I had a look at Supercheap auto the other day, but I couldn't find the right thinner.

a refrigeration van is next up, this one's a little diffrent to the others, as the main parts are made of resin, with brass details. the the 'cast' below featurs; brakehouse, instructions body, frame, roof, brakeblocks, handrails and an etch full of parts

first off is straightening the frame, done by throwing it in boiling water. this softens the resin enough so that you can bend it straight. when I test fitted the body, I discovered that it has a nasty warpCursing

so, in the hot water it goes, where it's bent back into shape.
next up is cleaning up the brakehouse, and fitting it's roof. then the body is de-burred to make the roof fit nice and snug. here's a pic of the components test-fitted


thanks for watching,

Rick
obxbill Offline
#24 Posted : 01 March 2010 22:29:17

Joined: 20/12/2008
Posts: 997
Location: manteo, nc
Very neat kit! I like doin resin kits, myself. Have done a few 72nd aicraft kits from the Czech republic. Sometimes it's the only way to get the really unusual birds.

Bill
Marklin HO and Z also Hornby 00 and US 2-rail
kariosls37 Offline
#25 Posted : 07 March 2010 02:17:03

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
Thanks Oxbill, I find resin a bit harder to work with because it is a lot less accurate. but as you say, it's the only way to get something unique because of the sheer cost to make te tooling of a plastic model.

Time for another update.
first I had to make the etched windows fit into the resin brakehouse. this meant a lot of fitting, filing and fitting again. it took some time but here it is;


the steps and brake were next up to be made. the steps are cleverly etched so they fold up perfectly. the instructions call for mounting the brake rod next. the problem is: there is no brake rod on either etchConfused so, I made my own. below is the finished result together with brakehouse and steps.

before mounting, the interior of the brakehouse has to be painted. not an easy job because of the smallness of the interior. here's the result, attached, after some more filing.


this wagon can be fitted with "compensation" which allows one axle to swivel a bit, making sure that all the wheels stay on the track all the time, which looks brilliantThumpUp It is based on the saying "right as a trivet(three legged stool)"
Imagine a three legged stool. All three legs will be in contact with the floor, no matter what the terrain. On the wagon it can be translated this way: The waggon should have only three points of suspension. 2 bearings at the ends of one axle and one on the other, in the middle, turning the 2 contact points on the rails into one on the wagon body.
This is the mechanism. Dead simple, the axles rest in the U-shaped holes, and the whole axle can swivel thanks to the wire that forms a hinge



Because the wagon has a brakehouse, I chose to fit it wtha close coupler mechanism there, so it can be used to couple it to M* and other wagons without all fitting them with screw couplersCool


The running boards are next up, together with gluing the body together. Now it's starting to look finished, but there's still about two dozen handrails to go, which will complete the waggon.


I will hopefully post pictures of the finished product tomorrow.
In the meantime, thanks for watching.
Rick
kariosls37 Offline
#26 Posted : 09 March 2010 07:03:32

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
I finally got the right thinner yesterdayWoot However, I can't paint yet as the government does not allow modellers(and others) under 18 to buy primer or paint in a spray canCursing So, I'll have to wait 'til shopping day before I can fire up the airbrush.
In the meantime, I finished the refrigerator van. the last task before the handrails was fitting the brakeshoes. the catch was, that 2 had broken offSad

Some careful drilling, a bit of wire and some glue fixed that thoughThumpUp
The final task was drilling 50-odd holes for various brass details. By hand. It took some patience, but the result was well worth it.
So without any further ado, may I present the finished result.
non braked side, with a shim placed under one wheel to demonstrate the compensation.

And the braked side


In the black box behind the loco is the next project...

Cheers,
Rick
kariosls37 Offline
#27 Posted : 14 March 2010 08:35:01

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
The black box has been opened, and inside was this:

The kit contains all the parts to build a locomotive of the 3900 series. This class was built in 1930 to haul the crack expresses, which had gotten too heavy for the 3700 class because of the introduction of steel coaches. these 2'C (4-6-0) locomotives(top), along with their 2'D'2 cousins destined for coal trains(bottom) had very distinctive Wagner smoke deflectors. The locomotives were painted in a handsome olive green livery with copper chimmney caps and brass domes,Love which were kept spotless by the driver and fireman.

The kit is built from whitemetal, which has a lower melting point than ordinary solder. Only 70C solder can be used.
To start with, I folded and soldered the cab together with this result


Next up was attaching the boiler and footplate to the cab. As the 70C solder won't stick to brass, I coated the cab with a thin layer of normal solder before turning down the temperature to something that won't melt whitemetal. the boiler is a horror to solder to as it acts like a giant heatsink. Mad it took me two evenings before I was happy with the result.


thanks for watching,
Kariosls
nevw Offline
#28 Posted : 14 March 2010 08:56:52

Joined: 27/08/2005
Posts: 7,574
Location: Brisbane, QLD
What patience and workmanship.
Nev
wearing the Pink Pinny and now a bung Hip

a being cured Sick Puppy & silly old goat also a reformist
river6109 Offline
#29 Posted : 14 March 2010 13:57:30

Joined: 22/01/2009
Posts: 3,273
Location: Perth, Western Australia
nice work, when I get my layout running, I will have time to start with some brass models.

must be a learning curve

John
http://www.youtube.com/river6109
http://www.youtube.com/6109river
http://river6109.fotopic.net
5 years in Destruction mode
50 years in Repairing mode
kariosls37 Offline
#30 Posted : 16 March 2010 07:48:54

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
Thanks Nev and John, The kit does take some patience, especially the heatsink/boiler tests my patience at timesAngry But when I look at the model, it is more than worth itLove

The class was adorned by polished copper chimmney caps. unfortunately, the kit only has a whitemeal one. There is a solution though, elecroplating. Simply put, a DC current is set up through a copper containing solution(copper sulfate). on one electrode(the -ve), copper ions get transformed to copper metal, which forms a coating on the electrode. And hey presto! you have a coper chimmneyThumpUp
Here's the chimmney ready to be plated.

The blue stuff is copper sulfate, and the regulated output of the M* decoder was set to it's lowest setting (7V)and the AC is rectified by a bridge rectifier to DC.

the finished result is cleaned and soldered on the stump on the boiler
Wub

Next up is the front running board, nicely curved. It went tpogether without a fight. The smokebox door is the the last large bit to be soldered to the boiler. But, disaster struckCrying the iron was a tad bit too hot, and I melted a bit of the castingCrying Crying Crying

Fortunately, the damage looks way worse than it is, and can be fixed bith some solder and a lot of sanding.Phew. A good lesson learned though.
Thanks for watching,
Kariosls
Kodiak Offline
#31 Posted : 16 March 2010 10:20:22
Joined: 17/02/2010
Posts: 87
Location: Melbourne, Australia
Awesome work with the brass models, definitely something I could get into later on down the track.

Judging by the picture, it looks like there's no chassis in the box that the loco came in. what are you intending to use as the donor chassis? I hope its no the old class 23 in the back ground (I have one that's about 55 years old). Did the instructions recommend a chassis? and have the tried fitting it yet? I've worked with white metal before with my war gameing figures and while it holds detail very well its notorious for being miscast.
John and his M track, the only way to train.

If your gona be a bear, be a grizzly!
kariosls37 Offline
#32 Posted : 27 March 2010 21:37:40

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
Thanks Kodiak,
There is a chassis in the box, so there's no need to chop the nice BR23 up. it's just waiting for a decoder and a tidyup.
As you say, whitemetal does hold a lot of detailThumpUp but unfortunately some parts aren't as straight as they should beThumbDown Now, where did I leave that hammerGlare

It's been quiet here, as I have been busy with other things. That, and me forgetting to take pictures because I'm enjoying the build so muchBlushing
The chassis cosists of 4 1mm etched brass plates, which means a lot of filing. the bearings for the axles were soldered in next, which were lined out with the coupling rods to prevent binding. the brakes and rigging were also soldered in, the pull rods requiring some research as the instructions didn't specify where they should goConfused

Then I hit another stumbling block. The dimmer I use to control the temperature of the soldering iron broke down. This isn't an issue for soldering brass, but I now cannot solder whitemetalCursing Fortunately, The next steps either involved soldering brass or no soldering at all. this involved fitting the counterweights, de-burring the coupling rods and fitting crankpins. Quiz: Can anyone tell me why the leading driver has it's counterweight at a funny angle?
the wheels have of course been fitted under the loco, and the result runs incredibly smoothly. you can even blow the loco forward for small stretches.

Next up are the cylinders, but that's for another day.
thanks for watching,
Kariosls
kariosls37 Offline
#33 Posted : 03 April 2010 22:37:43

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
Happy easter everyone!
The cylinders were built up next, with each outside cylinder consisting of 2 halves, 2 brass guidebars and four covers. the loco is a four cylinder one, with the centre pair between the frames. these only need to have the covers soldered onto the appropriate place. some careful soldering resulted in this:

the inside motion is simulated by 2 nickel silver etches. they look great. However,the whole thing is just a little too long to fit where it should. this was solved by cutting a piece out of one of the rods, making sure to cut out the same amount for both sets.

then a thin strip of brass was soldered to the back of the cut, problem solved.
the last part of the inside motion, the valverod, was then attached by means of a tiny rivet to the rest of the motion, and the whole assembly was soldered in position.

Meanwhile, I also assembled the bogie, a simple task after the cylinders. the valve rockers for the outside cylinders wera also made and fitted, and the result is something that looks very much like a locomotiveLove


Thanks for watching,
Kariosls
Kodiak Offline
#34 Posted : 18 April 2010 12:26:27
Joined: 17/02/2010
Posts: 87
Location: Melbourne, Australia
any more? I'm keen to see the loco finished. Might even do some brass models of my own.
John and his M track, the only way to train.

If your gona be a bear, be a grizzly!
ulf999 Offline
#35 Posted : 20 April 2010 20:48:50
Joined: 12/05/2005
Posts: 2,018
Location: Stockholm, Sweden
great work!ThumpUp
Ulf, American HO. www.goldenvalleyroute.com/
kariosls37 Offline
#36 Posted : 21 April 2010 09:58:32

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
Thanks John and Ulf
progress has been real slow over the past weeks, as the details take a long time to get right(the series was delivered in 2 batches, so small details are diffrent). this takes a lot of looking at photograps, but I only have to add a few more bits before the whole loco can go into the primer!
more details and photos will follow as soon as I get time
kariosls37 Offline
#37 Posted : 23 April 2010 11:05:28

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
Big news, The locomotive is completely assembled!
As mentioned above, adding details is a slow process of checking, double checking and modifying parts. Below I will outline some of the changes made.
First, the frame. there have been few changes here, but the exhaust steam pipe to the injector(for throwing water into the boiler) was soldered half onto the frame(big pipe in the middle) and partially on the running boards. the central cylinder covers were also turned upside down relative to the instructions as they were picking a fight with the bogie

The trainee-drivers(firemans) side
lanterns were drilled out, tinned on the inside and left loose for adding microbulbs to them after painting. Smoke deflectors have been modified and placed 1mm outwards to conform with the prototype. a replacement bit was fashioned for the exhaust steam pipe including a mounting bracket to disguise the seam where the part from the frame meets the footplate. handrails been left loose for painting and will be glued on later

On the drivers side, the brass wires for the steam lines on the compressor were replaced with copper to mimic the unpainted copper pipes on the prototype. the reverser(boxy thing on firebox) recieved extra detail, walls were added to the rear of the cab, signal brackets were also made up and put on the smokebox. these were for holding the lantarns or boards indicating the end of a train ot an extra train. they are drilled to accept 1:87 versions

the loco is not done yet, with filling, smoothing, primering and painting to go.
to finish off this report, here's a view from preiser height

Thanks for watching,
Kariosls
RayPayas Online
#38 Posted : 23 April 2010 11:18:48

Joined: 14/03/2005
Posts: 5,219
Location: Gibraltar, Europe
Looks like a real labour of love!!!
Ray from the Rock.
Mostly Marklin Era III & IV
Still using my trusty 6021
kariosls37 Offline
#39 Posted : 26 April 2010 08:53:41

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
Thanks Ray, It is a labour of love indeedWub(or beast of burden)
With the loco done, It's tender time!
The wheels are held in place by a nickel-silver plate, which screws onto the one-piece chassis. To my amazement, a pickup shoe will fit without any major rebuild under the tender! even the screw is the rght sizeWoot

The body consists of 4 walls, which are very thick and sturdy, which solder together with some filing. On top of this sits the tender deck, which I will leave loose for the addition and maintenance of all the vital electronic bits. The deck is fitted with coal retainers and a scattering of toolboxes, quick n' easy(after the obligatory filing)
here's two shots of the tender so far


tomorrow I will take care of the details, which should be a lot more straightforward than the loco.
Thanks for watching.
Kariosls
Macfire Offline
#40 Posted : 28 April 2010 15:18:33

Joined: 04/11/2006
Posts: 2,196
Location: New Zealand
Rick,
fantastic as usual. Enjoying the progress.
Will we be seeing them next month at the club?
Lord Macca
New Zealand branch of Clan Donald.

There can be only One and I am THAT one!

My postings and photos are not subject to removal!
Rhaphidophoridae - And proud of it.
http://www.flickr.com/ph...lord_macca/collections/
http://coolblue.co.nz/
Legless Offline
#41 Posted : 02 May 2010 10:20:24

Joined: 20/07/2007
Posts: 519
Location: Leopold, Australia
Nice work Rick, can't wait to see the paintwork.
Legless
Era's 1 to 111,C track
kariosls37 Offline
#42 Posted : 04 May 2010 05:32:50

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
Thanks Macca and legless
Yes, I will be taking the loco to the club next meet, along with my soldering stuff for a little how-to on brass kits.

The loco is now completely assembled! There's still some work to do before I can call it finished, but the hardest work is behind me now

Not the best quality picture(flash and metal don't go together well) but the proof's there.
What's hiding behind the tender? the sandwagon. Together with the other 2 kits are in the process of being painted. I'm not happy with the finish on the sandwagon(the ultra quick-drying paint dried too fastCursing), but the stake car is almost ready for decalling, and the refrigerator van is just waiting for a coat of white. After a bath of thinner, I will paint the sandwagon again.
More details will follow...
Thanks for your continued supportThumpUp
kariosls37 Offline
#43 Posted : 15 May 2010 09:46:23

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
The big day has arrived, after months of hard work, the sandwagon is ready to be hauled out of the workshops for it's official photograph
Driver klaas slowly enters the shops, where the wagon is standing. Jan, his shunter hangs the coupling over 633's hook and connects the hoses. "we're good to go!" he shouts to Klaas, who opens the throttle a little bit. The WW2 vintage diesel slowly rolls out the doors of the shops

After running through the points, Jan changes the points so that the tiny wagon, still smelling like fresh paint can be parked beside the shed, where the cameraman is waiting. "He's all yours" says Jan, before climbing on the loco, off to another job while the cameraman takes his picture

Later that day, the wagon was spotted in a short train rolling past the workshops and off to some distant siding


Something diffrent, I hope you like it
mvd71 Offline
#44 Posted : 15 May 2010 10:07:21
Joined: 09/08/2008
Posts: 529
Location: Auckland,
Very good Rick. Is the diesel two rail or three?Confused
kariosls37 Offline
#45 Posted : 15 May 2010 10:23:17

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
Unfortunately, dare I say it, 2 railBlushing
I got it from a good friend who stopped training some time back. The loco is responsible for the purchase of all subsequent Dutch mrr stuffRollEyes
kariosls37 Offline
#46 Posted : 27 May 2010 10:24:55

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
On special request from Macca:
Dutch light signals!
Some time ago, before I got the kits, I started to build some signals. These are stictly speaking not era II(1954-present), but they will become part of a module with a dutch theme. I will build a main and a distant signal of the 1946 type once I get some time. These were supplied by the US and featured changable lenses instead of 3 seperate lights, giving me a good challenge to cram everything into a very small space
The signals are built up of various sizes of brass tubes,sheet and wire and some plastic ladders. to complete the job, large-ish SMD LED's(the smallest I could get) were glued in and wired up and a lick of paint was added.

As an aside, The refrigerator wagon and the stake car have now been finished. The refrigerator wagon sports removable end-of-train boards that fit into drilled-out brackets

White is a horrible colour to get nice, but I am happy with the result. the advertising was not too much of a challenge, but the "cooperative" decal was anything but. I ended up using the spare decal that is provided.
That's all for today, but I hope to make some progress on the loco this weekend
kariosls37 Offline
#47 Posted : 22 June 2010 02:02:26

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
It's been a while. other commitments have prevented me from doing much on the loco. However, I managed to get everything primed and painted black and green. the lining was masked after the first coat of black, during which my old(cheap) airbrush died. I'm glad it did, because I now have a really good one in it's place, that gives a better finish. However, The green is not quite perfect, and I may do it over again.

the loco now looks like it during and after the war. the dome, safetey valve and other bits will still have to be painted brass and copper, and the buffer beams will get a coat of red
This picture shows how large she really is compared to a diesel shunter(ex british austerity shunter)

I also have found someone who is willing to make some decals that were not provided(Thanks SteveThumpUp )
steventrain Offline
#48 Posted : 22 June 2010 18:36:18

Joined: 21/10/2004
Posts: 16,211
Location: Northern Ireland, United Kingdom.
Excellent work.ThumpUp
Large Marklinist Layout/60212 Central Station 2.04/60213 CS2 1.3.0 (1)/6021 Control unit/M, K, C-Tracks/Favourites class BR01, BR03, BR50, BR43, E103, E18/Insider club membership since 2004. Website http://steventrain.fpic.co.uk/
kimballthurlow Offline
#49 Posted : 24 June 2010 04:22:34

Joined: 18/03/2007
Posts: 2,272
Location: Brisbane,
Hi Rick,
Very impressive modelling - I am limited at the moment to r-t-r models.
regards
kimball
HO Scale - Märklin digital since 2005, DB ep III 1946 to 1965, C Track - other 2 rail US models (N&W) - Australian models (Victoria and Queensland) - English LNER/BR 1946 to 1954 - small O gauge collection of Märklin and Hornby.
steamfriend Offline
#50 Posted : 27 June 2010 11:16:33

Joined: 19/11/2002
Posts: 370
Location: Leuven, Belgiium
Hi Rick,

Superb work . Congratulations !! I admire your craftmanship ! ThumpUp

I am very curious to learn how well it runs. My experience with such models is that they are not the best runners (read: far away from the "toy"-enginieerded commercial products, which do run well)

Btw, is the inner valve train driven ? I guess not, but from the pics it reveals hinged joints...

Great work, again. Thanks for sharing Drool


Bob
kariosls37 Offline
#51 Posted : 28 June 2010 00:12:13

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
Thanks Steven, Kimball and Bob.
I've run it twice, once on battery powerand once with a bit of electronics to make it run on AC. She runs smoothly, because I took extra care with it, knowing that british kits are notorious bad runners. However, I really can't say any more until it has been finished and run in.
The internal motion doesn't workSad but the first edition of the freight variant of the loco does have fully workling internal motion(2 sets of walschearts motion and 2 additional cylinders with their associated motion)

I've decided that I will do the tender and loco body over again because I am not satisfied with the coat of green. I will do it over again as soon as my next brass project has been cleaned up
kariosls37 Offline
#52 Posted : 29 July 2010 10:16:03

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
A quick update, The loco and tender are bare metal again, But I took the chance to add some extras. First of all,a connection plate between the tender, it stops the fireman from falling between the loco and tender. I also added the NEM shaft to the tender. this meant removing part of the (lovely) coupler moulding, but I would rather have a model that can be coupled to other rolling stock(has anyone got a spare Reinghold?BigGrin )
pictures are unneccecary, the loco's in the same state as a few posts above
river6109 Offline
#53 Posted : 31 July 2010 09:22:52

Joined: 22/01/2009
Posts: 3,273
Location: Perth, Western Australia
Rick,

What a fantastic job you've done.
I've just gone all the way through your process and progress and can't wait for the end result.

You are an inspiration.

John
http://www.youtube.com/river6109
http://www.youtube.com/6109river
http://river6109.fotopic.net
5 years in Destruction mode
50 years in Repairing mode
kariosls37 Offline
#54 Posted : 21 August 2010 09:44:55

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
Thank you Kimball.
when will we be seeing you building a Garrett? DJH has one in it's assortment of kitsWink

And now for something completely diffrent:
A class FBLS cattle wagon, one of tens of thousands of standard wagons built as cattle, closed or vegetable wagons.
This is an all brass kit, which are not for beginners. it has a lot of really neat(and finnicky)details like door stoppers, brake cylinders and roddingThumpUp
I started it a month or two back and have been working away at it every so often. there's a lot of variants that can be made with the kit, and not every bit is desctibed, which makes it challenging(but fun) to build
here's the "unbraked" end in all it's detailed glory. Photos were taken at the Auckland Marklin club

The "braked" end with more detail

the roof colour is accurate for the thirties. the wooden roofs were coated with linseed oil and sand, turning the roofs a yellow-broun sand colour. from 1930 onwards bitumen replaced the linseed and sand, but the longlevity of the paints meant the sandy roofs lasted until well into the thirties
I want to replicate the texture of the roofs with aluminium oxide sandblaster grit. Does anyone know where I could find it?
To finish off, an overall shot of the "museum" train as it is now. to the left my B24 with coaches and to the right Brendan's NS 1200 with IC coaches

For those wondering what's happening with the locomotive, It has been shelved for a few weeks because my impatience to get it finished was not doing the quality of workmanship any good. Once the shed warms up a bit I will strip off the paint again and re do the fillering and paint
I have one kit left, a resin one. But by the time I finish, I hope to have five. Why? watch this space...
Thanks for watching

steventrain Offline
#55 Posted : 21 August 2010 11:16:01

Joined: 21/10/2004
Posts: 16,211
Location: Northern Ireland, United Kingdom.
Excellent.Smile
Large Marklinist Layout/60212 Central Station 2.04/60213 CS2 1.3.0 (1)/6021 Control unit/M, K, C-Tracks/Favourites class BR01, BR03, BR50, BR43, E103, E18/Insider club membership since 2004. Website http://steventrain.fpic.co.uk/
nevw Offline
#56 Posted : 21 August 2010 23:21:01

Joined: 27/08/2005
Posts: 7,574
Location: Brisbane, QLD
Great work, I do not think that my thick fingers and impatience would be any good in building a kit.
COngratulations.

Nev
wearing the Pink Pinny and now a bung Hip

a being cured Sick Puppy & silly old goat also a reformist
kariosls37 Offline
#57 Posted : 27 August 2010 11:52:10

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
Thanks Steven and NevThumpUp

The last unbuilt kit in my inventory is an interesting one. this kit represents one of 1100 general purpose wagons built between 1881 and 1902. these wagons carried 10 tons and were built almost completely of wood. The last ones survived into the 1960's, which is a lifespan of almost 80 years!

The kit consists of 4 sides, an underframe and a roof, plus some other bits to make it look nice.
The obligatory "box of parts" photo:

to the right there's a bunch of styrene bits. these will form the other 4 wagons, which I'll scratshbuild.

I haven't done much on the resin kit yet, apart from removing the casting sprue and cleaning up the castings.
Instead, I made a start with the scratchbuilt copies. The basic walls were first cut out of V groove styrene. The basic structure of the wagon is a wooden frame on the outside of the wagon. I cut the corner posts from 2x1.5mm styrene strip, and the rest from 1mm sqquare bar using a basic cutting jig that is made of 2 bits of styrene that guide the knife, and one bit that is glued to set the length of the bit of styrene to be cut. this bit has to be taken off and re-glued evey time I need a new length.
Below are all the frame members cut.

By this time I realised that I did'nt have enough 1x1mm bar to make four copies, so I'll build the fourth later.
This is where I finished for the day: above is the resin model, below is the Mk I trial, which passed the test with flying coloursThumpUp Below that is one that is partly assembled, the two frame members on the left and the corner posts have not been glued on yet. Finally, to the right are the ends.

Thanks for watching, I hope you like it
kariosls37 Offline
#58 Posted : 30 August 2010 00:26:06

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
Sorry John that I called you Kimball before. This glue must be getting to my headBlushing

Anyway, back to modelling.
Next to be built were the sliding doors. The base construction is made from the same V groove styrene as the main body. on top of this I glued 1x0.5mm strips to represent the frame and the diagonal braces

As you can see, I Added the braces on the ends as well.
Following on from this, I did the braces for the sides. These diagonals were the only large bits of iron on the real thing. Diagonal strips are a bit tricky to get to the right length. On the resin model, I found evidence that shows that the master model was built in the same way that I am building by copies now.

To glue all these strips on the models, I make a small puddle of glue, in which I dip the part to be glued. I don't use my fingers for this, but hold them in pliers. I then use my left hand to guide the pliers(in my right hand) to where the part has to be. you can see this puddle top, middle, with sections of the braces strewn around it, ready to be glued

I drew lines on the sides as a rough guide to where the strips should go. The last section of the braces in the bottom left corner I'll leave for tomorrow, until after I have made up the noticeboards and attached them.
Guiderails for the doors were also fitted, rounding off the day's work.

That's all for today, more will come tomorrow.
Any feedback/advice is much appreciated.
Rick
mvd71 Offline
#59 Posted : 30 August 2010 07:47:43
Joined: 09/08/2008
Posts: 529
Location: Auckland,
Looking good Rick, keep it upThumpUp

Cheers....

Mike.
kariosls37 Offline
#60 Posted : 01 September 2010 11:18:06

Joined: 02/01/2009
Posts: 203
Location: Mauku, New Zealand
Thanks Mike

Next I did the noticeboards, cut out of sheet styrene with a bit of 0.5mm square on top. The braces could then be completed, as they continue behind the board.
Although hard to see, I also made some rollers out of 1mm round styrene for the doors. Bufferbeams were made for the ends as well, and holes for locating the buffers were drilled.

The last major component of the sides are the ventilation grills. the frames are made the usual way, from 0.5mm square styrene and 1mm strip. The louvres themselves were not so conventional. To do these, I cut narrow strips of paper. These were then superglued, with the edge of the current strip overlapping the previous one.
The result looks pretty good, especially when you compare the size of my finger to it

To finish off, I did the details on the door, made from 0.3x0.5mm thick styrene. there's 12 strips to a door, 6 doors to do. that's a lot of really tiny bits(the longest is about 3mm!)

thanks for watching,
kariosls
Users browsing this topic
Guest
Tag as favorite
Forum Jump  
You cannot post new topics in this forum.
You cannot reply to topics in this forum.
You cannot delete your posts in this forum.
You cannot edit your posts in this forum.
You cannot create polls in this forum.
You cannot vote in polls in this forum.

m-users theme by Webmaster, beta 1
Powered by YAF | YAF © 2003-2009, Yet Another Forum.NET
This page was generated in 0.659 seconds.